Hello everyone, my name is Caner. 2
And this listen 3
I will try to explain you about simotion system overview 4
Is the fourth chapter of this course 5
And I will use two PDF files and lecture notes 6
Sitrain 7
Select 8
Folder udemy 9
One of the pdf file name is Simotion system 10
And The other one is motion programming 11
So normally in Sitrain Nurnberg in Germany 12
The courses takes five days 13
each... 14
5 days for simotion system course 5 days for simotion programming course. 15
Also there are some common chapters topics like motion system overview 16
So during this course 17
You will learn about a lot of things 18
Hardware software, technology programming side 19
I will use this 20
2 PDF files later on you'll be able to download it from website of trainings. 21
Time to time I will switch one from one to each other and let's begin with 22
System engineering 23
Actually this document based on mostly in Hardware features and properties 24
of Simotion. 25
And Hardware platforms 26
Now with this lesson simotion system overview 27
It's our Chapter 3 here 28
Simotion Hardware platforms 29
So... 30
This section consist of 31
Different platforms drive based design system configuration axis grouping 32
Connections geometry you will see in next pictures, and diagrams of electrical drawings... 33
Control modules Drive cliq topology and what's drive cliq 34
You'll learn about that 35
We can just connect nodes to drive-cliq 36
Infeed modules Power modules, sensor modules we'll used Siemens products together 37
With drive system and drive cliq 38
And also other communication systems profibus DP interfaces ethernet interfaces 39
of simotion D platform 40
To be able to compare each platform pros and cons together 41
Continue in next page 42
We'll see meaning of LEDs or Hardware 43
Optional modules, diagnostic leds. 44
Operating modes control how do we switch to run or stop 45
For example. 46
How do you do overall reset of simotion, how do you do 47
Restore to factory settings we will learn about that at is chapter. And How do we format the CF Card. 48
How do we write a boot sector of CF-Card. Firmware copy. 49
Saving project directive CF cards. 50
Internal memory structure 51
Modifying configuration data. 52
Copy ram 2 rom Procedure 53
Loading and archiving Project on CF Card. 54
Other platform, Controller based 55
Simotion C 56
C240PN profnet version 57
Current version of C240 58
Actually the programming is the same almost the same 59
Between simotion C/D/P platforms. 60
But On the other hand the hardware design 61
And product features properties be changed, so there are some advantages and disadvantages between platforms. 62
Actually... I think the project engineer have to select 63
Corresponding and the right configuration 64
To do Optimum solution for customer 65
According to Machine requirements also. 66
Communication interface between Simotion C integrated 67
Signal inputs and outputs 68
we mentioned measuring inputs 69
Fast inputs. And next chapters fast outputs as cam outputs 70
And in the next chapter also 71
We just see the overview here 72
Profinet interface with simotion c240 pn version 73
How can we operator mode selectro switch Simotion NC Kernel and PLC switch 74
Next page Continue 75
Diagnostic LEDs and Simotion C 76
As you know 77
use MMC memory card control based. 78
Internal structure 79
This is actually 80
8 mb 4 megabytes is not enough usually 81
Especially for new versions 82
Requires more memory 83
But we will use 1 GB CF cards with simotion D 84
Internal memory structure 85
How do we do overall reset. Restoring factory state. 86
And after that we will see simotion PC based system 87
P350 88
Simple connection schematic system configuration 89
MCI pn board 90
It's similar like motion control interface similar like in all the pci express PCI32 91
Express x 16 x 32 92
Because it's PC based technology 93
Connections system configuration operating mode control 94
Internal memo structure 95
Protection against power failure 96
Another thing that back up the retain Data to CF cards 97
After also 98
Additional information 99
About backing up and restoring retain variables with PG 100
or PC 101
backing up retaing data routine. The diagnostic data during operation. 102
backing up retain and diagnostic data when on powering up 103
We'll do 104
This functions usuallu with 105
OP Mode Switch 106
backing up diagnostic data via IT diag. 107
Is web-based tool. 108
Arciving 109
Retain and diagnostic data backing up diagnostic files via FTP 110
Restoring retain data and so on... 111
So let's begin with system platforms For simotion as we mentioned before 112
At this picture 113
you will see here the pc-based system the old desktop PCs 114
An old type simotion P350. 115
P350 116
CPU and PC. 117
There's a communication line profibus or profinet are commonly used with siemens products 118
At this level you will see here 119
The simotion P and simotion D. 120
Different platforms together 121
There are also near the CPU Sinamics s120 Drives 122
Line modules and motor modules and so on... 123
On the lower level is possible to combine together all systems actually 124
in Factories 125
On production lines that are different kind of machines for different functionalities 126
We will use 127
Simotion CPUs for motion control example 128
For example a packaging machine 129
It is integrated on the whole line. So it's communicates over pn / pb line PLC 130
Simatic step 7 400 131
For example the old type step7 cpu. 132
There are also in upper level recipe systems running and monitoring Scada systems. 133
Operator stations and 134
Alternative stations or engineering stations together. 135
This is a whole solution Siemens there are different 136
Products scale is very large and covers 137
all the industrial Automation sector 138
So... 139
System platforms we mentioned here controller family and powerful modules 140
Positioning and independent single-axis 141
pc based products we'll use offently 142
if its requirements 143
For example is SQL database integration 144
or Central recipient management 145
Functionality 146
For instance. 147
On the other hand drive base design have it's own 148
Advantages 149
It's control units sinamics 150
s120 CU320 is integrated 151
So simotion consist of 2 CPUs actually. One act like PLC. 152
And the other one act like Drive controller units. 153
So that's why if you download or copy the firmware of Simotion D you'll see 154
2 Different versions. 155
For example simotion 5.3 sinamics 5.1 156
One version is for PLC side and the other version is Sinamics side. 157
So simotion D410-2 is design as compact control unit 158
For single-axis applications 159
wit use PM340 or new version of power modules PM240-2 in blocksize e.g. 160
You will see here the book size motor modules of s120 family 161
There are also block size power modules for 162
Single axis applications. 163
These are the variation of simotion drive based products. The old types named like D425 new ones named like D425-2 164
This is the most high performance 165
CPU off 166
drive based family we'll compare 167
The old CPUs and new CPUs 168
this drive based family later on next pages and see what's the difference 169
what's the Innovation. 170
So... 171
And this page you'll see drive based design of Simotion D. 172
The left picture belongs to old type CPUs 173
D4x5 and 174
D445 - 1 175
And the right picture belongs the new type of cpu. 176
D445 - 2 for example 177
You will see here 178
There are some IOs and terminal connections. 179
It's ended up with a little bit of change. 180
You see here this is the option slot. 181
For TB30 terminal board 30. 182
For I/O extension 183
This is the same or CB30 for communication board extension. 184
Additional 4 ports of Profinet interface 185
Power connection Is the gray one is a little bit change 186
24 V control voltage 187
Connection terminal here 188
4 pins the Grey one. 189
You see Here 2 Ethernet ports and 190
new one there are 3 ethernet ports. 191
And here addional one ethernet port. 192
So ethernet port names are X127, 193
X130, 194
and for pn X150 you'll see here 195
X150. 196
It's acts like switch and support 197
Isochronous real-time communication 198
you will see here X127. 199
This is the service port during commissioning to connect 200
And going online. 201
Actually it's not great 202
plastic Cover with dark gray color removed. 203
It's normally 204
X130 205
ethernet TCP IP port 206
It's undercover you see here 207
It's not profinet it's it's just supports for TCP IP communication 208
and in old type cpu you'll see here X127 and X130 209
There's no actually profinet interface 210
All types of CPUs 211
Just profibus 2 difference cards for DP 212
X126 213
X136 214
The new one is the same 215
You'll see here to USB ports 216
USB ports are used for just simotion firmware upgrade or downgrade. 217
It's not possible to connect right now flash USB drive 218
Copy files or similar 219
Usage. 220
Frontside a little bit different than 221
The other one 222
You'll see here the CF card slot 223
And there are 4 pins test inputs. T1 T2 T3 T4 224
This is just for getting out of analog data. 225
You will connect 226
Which parameter 227
that you need in expert list of sinamics side 228
For example one of to Servo Motor current or the total 229
Active power usage 230
Internally on software you connect these hardwire outputs. 231
Then you here can connect to a test device multimeter or Oscilloscope to 232
trace This analog signals 233
with Hardware 234
So... 235
You don't see this test terminals on the new type of cpu 236
It's relocated to 237
Under the product is the near the fan and battery module 238
the old cpu hardware platforms and microprocessors 239
were working on lower frequencies so it's not necessary 240
lower modules like 241
D425 242
It's not necessary to use fan module 243
for cooling. Upper modules needs fan module 244
For example. D445. But all of the new cpus fan and double fan 245
It's a little bit changed design. 246
It's name is with double fan and Battery module 247
It's a must without it the CPU 248
Doesn't go in run mode 249
and Stops the program 250
So the new CPUs working in higher frequencies and provides better performance 251
And that's why it needs a better cooling. 252
On the left side you'll see properties and details about products 253
Number of Axes depends on which CPU type you use 254
And theoretically D425-2 255
Is possible to run 16 axes 256
But let's say it depends on the IO cycles and system cycle clocks and which type of 257
axis you use 258
If you're running Drive axis is 16 is okay 259
but if your running 260
for position axis 261
16 axis is not possible to 262
control with 263
siMotion d425 264
So that case you will go 265
One Step higher and select use 266
better performance cpu D435 e.g. 267
In theory supports 268
32 axes 269
It depends on configuration. 270
Settings 271
But it's possible 272
To control a 128 axes simultaneously 273
on Simotion d455-2 274
Distributed IO is possible to connect any kind of 275
profibus or profinet slaves 276
ET200M, S, MP series or similar products 277
it is commonly used 278
with simotion 279
You will see here centralized IOs 280
I will talk about here terminals 281
X122 X132. 282
But also there are additional terminal 283
Named X142. 284
Normally there's a control unit on sinamics side and the two terminals belongs to sinamics 285
When we want to use these IOs with simotion me have to interconnect 286
We will talk about later on BICO 287
Binary input output connection internally 288
Via integrated profibus between control unit and simotion then we'll use these IOs. 289
At new Designs 290
The additional terminal is X142 291
It's directly connected to simotion so 292
We can just connect measuring inputs and cam outputs directly to Simotion PLC 293
1 milliseconds to microseconds 294
Filter time 295
Review and using program peripheral inputs 296
Address for example 297
PI66.0 298
PQ66.0 299
It is also be bidirectional 300
It Is possible to use 301
One IO input or output both it depends to project. 302
It ' s up to us. 303
Profibus interface that are two different 304
That's mean we can use different addresses of these ports is support 305
12 Megabits per second 306
it is also isochronous mode 307
On profinet I mentioned before in new type of CPU that are 3 ports 308
If it's necessary 309
Because in this profinet line 310
It's limited 311
with 64 nodes 312
If you are developing or commissioning and projects 313
with 314
Higher number of for example 70 / 80 drives 315
with one cpu then 316
we have to add here Additional profinet card CB30 317
So we can 318
Able to connect 319
128 axes or drives 320
To one single unit 321
With that way. 322
So about drive cliq Interfaces the old CPUs 323
You will see here on the upper side of the product 324
it depends of the type of cpu 325
For higher module higher type of simotion D 326
For instance D455 327
it has 6 drive-cliq ethernet ports. 328
So you can connect more devices to one single unit 329
You may consider about just switch basic ethernet switch 330
But drive-cliq is a special communication interface 331
to use Siemens drives. 332
Don't connect PCs ethernet port TCP/IP communication here 333
This interface is 334
Designed for drive products only. 335
So there are some features and functionalities of this communication interface on drive-cliq 336
We will talk later on but just for now you can imagine. that drive cliq automatically detects your hardware. 337
You connect the power supplys line modules or drives 338
Siemens 339
Technical word for drive here is single motor module or double motor module. 340
Sensor modules or encoders its. 341
electrically converts siemens drive cliq interface. 342
So we can just connect one cpu to 343
all Drive Hardware together 344
So here there are some explanations about what's thi simotion d 345
and NC motion platform. 346
You can read after the course more detailed. 347
Next page 348
System configuration with simotion d 349
Here we see different kind of Siemens products micromaster drives 350
Connected via Profibus because there's no profinet 351
Communication board for these old types drives 352
Some old-time et200s profibus 353
Distributed IO 354
here you'll see Simatic PG M2 355
There is a HMI 356
And simodrive 357
611 358
A/U/D 359
Modular drives and servo drives 360
A different kind of products, communicated together. 361
So... 362
You can read details later on. 363
Axis grouping in simotion D system 364
So That's diagram I will try to explain couple of minutes ago 365
You will see here the 366
1FK7 or 1FT7 367
compact 368
Generation 1 or 2 Servo Motors 369
Some of the Siemens Servo Motors 370
already encoder on the back side with drive cliq interface 371
at this case 372
it is possible to connect directly 373
to motor module. You will see here 374
The first product is simotion d 375
Normally 376
Second product is line module 377
And the other modules are motor module 378
So... 379
The other servo motor 380
Is the old type 381
and the encoder of motor for example is HTL type 382
Is 1,000 to 24V Pulse / Revolution 383
And how do we connect our encoder to drive ? 384
At this case we'll use sensor modules of sinamics s120 family 385
SMC means sensor module cabinet. There are different kind of sensor modules. 386
SMI means sensor module integrated. It's already inside the 387
Motor side. 388
Is like an electronic card 389
Back of the motor 390
SME means sensor module external 391
You can use 392
SME outside of electrical cabinet so it is IP67 protection degree 393
normally we'll use siemens servo drives with siemens servo motors. 394
A couple it's also possible to use different products 395
For example abb , danfoss, 396
For different type of motors together, it has some disadvantages. 397
When you'll use Siemens motor and drive is easy to Commission. 398
It's automatically gets 399
necessary data via drive-cliq 400
From the motor side. 401
Motor mlfb code and 402
nominal voltage and current settings nominal frequency 403
automatically by drive 404
Via drive cliq so it's a good thing. 405
On the other hand... 406
If the all of the products supports drive cliq in your configuration you can just automatic 407
configurate 408
Very easy and very fast 409
with simotion scout. 410
you will see here drive based IOs TM31 terminal module 31 or 411
Terminal model 35 412
For example 413
There are some digital and analog IOs directly connected to simotion system via drive-cliq interface. 414
At this case we don't use profinet and profibus. 415
We just connect our buttons or 416
homming switches or whatever 417
Operator signal lamps 418
Here. 419
There Is another way to do that. 420
It Is a simple configuration with simotion 421
infeed modules we will see which type of line modules 422
It's basically generates 423
DC link 424
And DC voltage from the three phase line Supply 425
It Is basic need purpose. Basic line modules 426
You may consider it as a simple Bridge of diods. 427
SmartLine modules is a little bit complicated 428
It Is based on igbt electronics for instance at its works as 429
Regenerative mode 430
Active Line Modules another type of modules so you can 431
Imagine that this 432
Another 433
Module electronically similar. 434
You can set the DC link voltage for example 600 volts 435
Active line module 436
Always provides 437
Regulated DC link voltage and also works 438
Regenerative 439
So... 440
Next page connection schematic of simotion d 441
Old type of CPUs on left side and new type of CPUs on right side you'll see here 442
We will talk about drive cliq connections Digital IOs Electronics 24 volt 443
Power supply option slot. 444
ethernet ports, 445
USBs... 446
Ethernet CF Card Slots, LEDs 447
Power, mode selector switch, CF card with new version. 448
So this is the internal architecture of Simotion D and 449
Controller extension 450
CX32 451
CX32 - 2 452
By the way the 2 453
Communication sort of actually 454
Controller extension cards 455
Not possible to 456
Connect to each other 457
It's not compatible I mean 458
When you change the Simotion D old type to new type 459
old type CX32 current running system you have to replace the 460
old type CX32 Extension card with the new 461
Types CX32-2 unfortunately. 462
You need to be carefull about during retrofi projects 463
You have to go into detail and 464
Take more information about system 465
This is our Drive-based units 466
You will see here simotion runtime 467
Its position control and PLC talks over communication lines profinet profibus. There is a integrated profibus. 468
And also the sinamics control units 469
Controls all the drive cliq interface adn digital IOs and other measuring sockets. 470
and you see here to CXX32 This Is also another control unit extension. 471
We will make a connection via drive cliq to other drive cliq 472
There are some rules 473
We'll see later on 474
But its a good picture that you can imagine about routing 475
How is done 476
Between the CPUs 477
For the PLCs 478
So that's why we will add netpro in Hardware additional PG/PC 479
When we use 480
The routing functionality that are some things you have to do in our offline project 481
So we will see next chapters. 482
There is some detailed information about products. So in servo mode 483
It's possible to connect Maximum 6 drives 484
And 1 infeed unit to 485
1 control unit that means 486
If there is More than 6 servo Motors in our system i have to use Controller extension or control unit 487
CX32 / CU320 488
in vector modes 489
vector control is more complicated than our servo control, so cycle times are higher servo mode. 490
And that's why it's possible to connect maximum 4 drives and 1 active line module 491
to 1 control unit 492
In classical 493
Voltage and frequency control mode is possible it depends on actually the cycle times 494
What is possible to connect. 495
12 speed axis drives to 1 control unit 496
So you'll see here different type of available modules 497
Simotion D 498
D410/-2 499
There are two different version. 500
DP version and DP/PN version 501
And the other 502
Simotion book size types. 503
types. 504
It's important to know about that if you use emotion d425 505
d425 DP profibus version with 506
It's not possible to integrate profinet with CPU CB30 507
In your system if it's required to use profinet communication 508
You have to choose CPU type with 509
DP/PN type. 510
it is a must. 511
So... 512
There are some detailed information you can read after the class. 513
Expansion modules CX32 looks like this. It's a little bit thinner. 514
Normal simotion booksize modules. 515
So this is the Typical usage. 516
Normally the control units will be align and 517
Assembling on the left side inside the electrical cabinets 518
Depends on the 519
Axis number 520
Normally the infeed module 521
Left side or sometimes it's better to be put 522
In the middle of the each 523
motor modules. So 524
Distribution of power 525
and heat is more efficient. 526
So... 527
X100 is one of the drive cliq port 528
I have mentioned when we want to use cx32 extension module 529
First module we will connect to simotion is X100 port and the profibus address of 530
Controller Extension board is 10. 531
When we'll use more axis more axis 532
connect second 533
CX32 534
We will connect on simotion X101 535
Drive cliq port and the profibus address will be CX32 536
Extension board is 11 537
So we need to be carefull if we Use the same profibus adress in network 538
It's not possible to communicate with controller extension 539
Actually in my point of view 540
In local market market stocks sometimes is hard to find 541
The controller extension module 542
that's why instead of this we'll use CU320-2 543
as sinamics control module and we'll connect via profinet. 544
HEre There's no CF card for CX32 module needed. 545
And CX32 module Uses simotions CF card. 546
At this point that means 547
If you want to 548
CX32 ports 549
And you maybe you 550
need to select higher performance motion CPU 551
Because 552
Actually see motion CPU together controls the CX32 port. 553
On the other hands when we use CU320-2 554
Control unit 555
320 556
It has its own 557
Control unit and it's own CF card. 558
So 559
Simotion performance 560
and utilization 561
At this case is better than 562
The cx32 563
Is sinumerik world 564
There is also similar 565
It looks like this modlue as similar module likes NX10/NX15 566
Is the same purpose used 567
I will Tell you something additional about this case 568
You can use CX32 modules only with simotion. 569
It's only possible to operate Stand-alone. 570
So this is a disadvantage if you use configuration simotion with CU320 571
CU320-2 572
Is it possible to 573
Make parameters 574
Some additional control logic in export list in other cu 575
And also is possible to connect to see you to other PLC like S7-300. 576
Advantage easy to find in local markets 577
Because it's more often the use 578
than CX32 module. 579
So... 580
Next page... 581
We'll see here to comperation of old and new type of CX control modules 582
The design is almost the same. 583
But the performance of new type is better. 584
So you may read the details later on. 585
On this page we will see here is single axis system 586
Simotion 587
D410/-2 588
with this CPU 589
It's not necessary to 590
put or connect on the power module 591
it can operate as 592
Just like this similar to step 7 300 CPUs 593
there are for the new type 2 ports. 594
These are the profinet ports. here 595
That you see here and additional 15 596
pins terminal 597
for encoder connection 598
db15 i think it's not possible to connect sin/cos 599
Encoder to this device 600
You see here the power connection 601
CF card and power. In old type CPUs normally 602
mode selector switch or 603
rotary switch 604
Sometimes is little bit confusing when you use dip-switches. 605
to control the mode of the PLC 606
here there's an additional RJ45 607
for drive cliq interface 608
That means you can connect to motor encoder 609
but It's not possible to drive cliq hub connect more than one devices on drive side 610
that means single-axis system only 611
Possible to connect sinamics 612
Drive or motor module 613
If you want to control more than one drivers or axis is possible to connect 614
Via profinet 615
So what's with this case the performance of the PLCs 616
is Normally limited. 617
It's possible to 618
control 8 number of 619
drive axis. 620
or You just can select 621
1 Positioning 622
or synchronous 623
servo axis. So... 624
There are some integrated digital inputs and outputs in New type. 625
You'll see here. sinamics side 626
Safety inputs for basic safety functionality like 627
safety torque off 628
or safety stop 629
You can connect you adjust emergency stops 630
Contacts with two 631
Normal closed channels 632
Is possible 633
So how do we do the drive coupling 634
we can directly connect sinamics ac/ac booksize power units 635
For example pm230 240 250 636
PM240-2 637
new type 638
we can just 639
Connect directly top on the power module. 640
Or else and other cases possible to connect 641
via drive cliq and Control unit adapter32 642
So..At this point 643
There are some AC/AC power unit modules power side of drive 644
if you Controlling motor 645
we need to 646
Couple a control unit 647
on the power unit 648
so at this case 649
we'll just use an adapter to 650
connect via drive cliq to simotion. 651
Is another possibility configure or Hardware system. 652
By the way there are also 2 type of control unit adapters 653
CUA31 and CUA32 654
CUA32 has Additionally possible to connect encoder on it. 655
So you can just imagine 656
this CUA as Single-axis 657
control unit extension 658
Maybe 659
So drive cliq Is used for communication Drive types products 660
Here you'll see some example line topology at this pictures. 661
it Is possible to use Line topology like profibus input output input output to each module 662
It's also possible to 1 control unit 663
4 difference switched 664
ports 665
To connect Like tree topology 666
There are some rules 667
on drive cliq also you will see here 668
It Is based on ethernet communication with 100 megabits per second 669
It's rj45 ethernet jack. It's 8 pins. 670
But also there are additional two pins contacts for Distributing the control voltage 671
You will see at next lessons. 672
When we are Making practice 673
so rules ring wiring is not permitted must not be wired twice 674
At this case is not possible to communicate 675
Maximum 16 nodes can be connected to a drive cliq circuit of control unit 676
Max 8 nodes can be connected in series. A row is always considered from control unit. 677
So that means there is a serie here, 1-2-3-4 and It's limited to 8. 678
So when will connect here with four different ports it's also 679
limited in 16. 1-2-3-4... 680
You need to be carefull when you'll design your system 681
Also... 682
Another rule is Maximum 6 motor modules can be connected in a series 683
So you will see here motor module. 684
We've mentioned here before it is possible to run maximum 6 motor modules. 685
Normally we don't use this topology on drive cliq side. We'll use 1 port 686
on drive cliq for line module and 687
it ends here. 688
If there's another line module in the same system working as a backup or operating in parallel mode then we'll continiue. 689
Make a connection from last line will do to go other line module. 690
If you will make a connection to motor module you will directly goes up 691
from here and connect here. 692
So it's it's a good thing it's actually rule during connection. 693
and making connections 694
so drive cliq hub module there is a hub similar to switch names DMC20 and 695
It's used to implement Star shape distribution of drive cliq line 696
It's also possible to make 697
In Star connection. 698
so Next place you'll see here nodes connected to drive-cliq. 699
Different examples about 700
topology connections 701
All components connected via drive cliq have their own firmware. 702
If required the firmware is automatically updated from CF Card of simotion or Control Unit after a module replacement. 703
So... 704
You just bought your products from Siemens Market and you make topology and 705
First time you energized all the products if firmware on each product 706
Is not complete 707
To each other 708
The main control units 709
CPU or control unit will check first the firmware version of 710
Each product. 711
It's maybe the motor encoder it's maybe the terminal modules. 712
Or it may be SMC modules. 713
There is a ready led 714
Red 715
Green sometimes it blinks 716
so It is diagnostic for see us to current state of the 717
Product 718
If you will see 719
0.5 hz 720
It's ready led green to red blinking that means after power on 721
The firmware update procedure or downgrade procedure is still running 722
After it's completed The red/green ready led blinks. 723
2 hz frequency that means is 724
Procedure is completed. 725
Upgrade or downgrade according to settings on the main CPU or control unit. 726
After that you can just power off and power on again. 727
There are some parameters to 728
About control the procedure inside the control unit expert list 729
It depends on your choice 730
So... 731
i have mentioned 732
We will see line modules more later on 733
There are some motor modules book size or block size that are some sensor modules 734
In some cases 735
There are too many axis motor modules or we'll use 736
larger power of motor modules it's 737
length of width is so much 738
More 739
Then the 5 centimeter is the smallest one so at electrical cabinet 740
We have no choice we have to separate the modules it's also possible 741
But book size sinamics modules operates with DC Link so there are some 742
equipments to connect terminals, power terminals, and so on. 743
Connections on terminals under the cover. 744
So it's also the possible with different setups 745
So let's see here 746
type of infeed modules for Sinamics S120 family 747
First one basic line module is unregulated infeed module. You can consider it just like a basic 3-phase diods. 748
Diods and Capacitors with pre-charging. So... 749
Smart line modules are unregulated infeeds and 750
Regenerative Feedback units 751
That means during motor to generator operation mode 752
it feed backs our line 3-phase so...At this case you don't get over voltage failure on drive 753
for example when the old access ramp down. 754
Active line module is a self-commutated infeed and regenerative feedback unit. 755
It acts like Just motor module 756
In similar size similar components 757
and you need to be aware when you select. 758
because 759
The costs are lower 760
here and costs are 761
Maybe twice time then 762
Active line module. it is necessary 763
You will select correct. 764
With power supply 380V / 50 Hz There are some basic line modules 765
on book size formats 766
20 kw 40kws and 100 kws 767
for SLM modules 768
5 kws 10 kws and 769
And drive-cliq interface begins with 16KWs 770
These are hard wire connected 5 and 10 kilowatts 771
So... 772
16 36KWs is the only four types of SLM modules. 773
For active line modules that are different size of book size modules until 120 kws 774
Also there are some blocksize modules that are Not mentioned here. if you need some higher power 775
300 400 KWs 776
It's possible to use with larger block size modules. 777
So... 778
According to your project maybe 20Kws it's too much for you. Than you can select 10 Kws SLM Module. 779
It's cost-effective 780
There are some things you need to be 781
Careful about it 782
There are some Example pictures here of size as 10cm 783
there are Some additional blower and fan 784
Connected for cooling 785
so ... If we use also infeed module with drive cliq interface than we have to use 786
a function block in our program to control to infeed. 787
Power on , enable, precharge and so on. 788
So you see here the book size motor single motor 789
Single motor for a synchronous motor, double motor modules 790
Controls 791
2 792
servo Motors 793
These are also the old pictures of the sinamics series 794
nowadays siemens released new type of It's one of the 20 products and 795
sinamics s120 with c-type and d-type overload factor is higher and design a little bit of changed. 796
Because power connectors below booksize modules sometimes 797
Overload factories hire and design a little bit changed 798
Because the power connectors below the 799
You know the book Size are sometimes 800
Is hard to connect and reconnect there are some additional 801
Different innovations 802
You will see 803
later on. 804
Only there are 2 leds on the modules 805
one led is DC link 806
And the other led is ready 807
There's no 808
Operator display on power modules 809
you just see and get diagnostic from these two lights 810
DC link 811
Orange LeD is about the DC link voltage if it's higher than 812
For example 70 or 80 volts 813
The orange led is on 814
and red led 815
Is green for current state of drive object. 816
It's a similar the ready led on simotion 817
So... 818
our sensor modules to convert to encoder signals SMC, SME, SMI there are different kind of modules. 819
For example SMC 820
For connecting to Resolvers to our control unit 821
SMC 20 sin/cos and Endat encoders connections 822
SMC 30 for HTL/ incremental TTL connection 823
Picture of external sensor module how it's looks like. 824
There are some different type of modules here. 825
You will get the main expect in main idea here. 826
On the next page we'll see optional drive cliq 827
Terminal modules for simotion 828
terminal module 31 829
Digital inputs, input outputs 830
Configure alerts 831
It depends on our choice 832
Analog inputs outputs TM41 its a special module because it's possible to simulate TTL encoder output. 833
So you connect to 1 encoder to our system 834
Need to distribute to a encoder to other machines it's a good way. 835
to Choose and use this module 836
For example. 837
Another one is TM15 838
It has 24 digital inputs and outputs 839
and These are fast signals to use for measuring input and cam outputs. 840
it's not limited integrated IOs and expandable additional 841
Terminal modules when we require 842
More 843
Input output as measuring input and cam outputs 844
So... 845
You can read details 846
Later on 847
Profibus interfaces of simotion, in that way 848
It's a very powerful CPU and released today 20 years ago 849
from now and it has both 2 profibus 850
2 or 3 ethernet ports and 851
very large memory usage. 852
Powerful. 853
Microprocessors so when you compare 854
simotion to other products in siemens 855
simatic CPUs or similar motion controllers like other trademarks triamotion or 856
rockwell or 857
abb or BNR 858
It's still a powerful Hardware to use and develope your project 859
you will see later. 860
next page ethernet interfaces of All types of motion CPUs 861
Default Factory IP address 862
of IE1 X120 port 863
Is this ... 864
And the other internet interface IE2 default factory setting IP address 865
for x130 Port is this ... 866
So ... 867
When you go in real working machine and 868
Need to collect online you just 869
Remember these IP addresses and assign your PC PG and 870
Similar IP address 871
to connect and diagnose is a default setting. 872
Normally developers don't change 873
these IP addresses. 874
and with Optionslot X1400 CBE30 board 875
Four switches default ip adress is this... 876
So... 877
you can manage Different networks Factory Network 878
For remote connection 879
On the new version we have also 880
On the front side on cover 881
X127 and it's like a 882
service port. That's why we use this port. 883
So there are some minor changes between all that products 884
maybe You should note that ip addresses and 885
settings here. you will use next time. 886
At This picture you will see new type of CPU ethernet interface 887
X120 X130 and service port X127. 888
This service ports and IP address also used in other control units. 889
it's the same. 890
we'll don't connect hear any HMI or PCs. 891
When you'll connect here other CPU or PC whatever we will choose 892
X130 or 893
we'll choose X150 for profinet IO 894
Because these ports are profinet IO controller 895
or IO device ports 896
It's not possible to connect profinet device 897
X130 for example. 898
in old CPUs, in new cpus 899
It's also possible to communicate via PN Network 900
so you'll see here ip adresses. 901
You need to be careful about when you replace the old module with new one, 902
It's not easy to do if you need to take 903
So much detail. 904
Next picture... 905
You see integrated digital IOs of simotion D 906
This is the old type CPU here you'll see the number of the terminals 907
The first 908
4 pins 909
of X122 910
and X132 are digital inputs 911
also there are some pins unit connect with zero voltage. If you don't do that 912
You can't get any input or output signals. 913
so common pin is written in the dark gray 914
Cover inside. 915
You just look into details of how do we connect the thermal pins. 916
7 and 8 of each terminal 917
and 10 11 each terminal binary BiDirectional 918
BICO 919
Digital input and output so that mean 920
we can configure whatever we want. Also these 921
Digital input output pins are used for digital 922
Measuring inputs and cam output signals. 923
So New type of CPU. 924
You see here is a little bit different than the old one. 925
The pin number is higher. 926
There are some additional IOs 927
Much more than the old type. 928
And see here 929
The new terminal connection is X142 930
there are 8 pins here we'll used directly controlled by simotion 931
The old type you'll see on sinamics side controller CU 932
and Of course there are some Bidirectional digital IOs. 933
It's similar, but you need to be carefull when you 934
Replace the old CPU with the new CPU 935
For example parameterization of digital IOs 936
in this picture i'll Give you some idea how we'll do that. 937
Any information about how we will do that 938
On the simotion scout under on left side and three View 939
The under the Sinamics integrated control unit click on input and output 940
I'm on the right side of the screen will see isolated digital inputs 941
At the real 942
pins 943
It's an online modes we'll see here some signals digital high level. 944
So is possible to simulate input and output here and your connect on expert list 945
to test some parameters 946
Is just for your information right now 947
on the left side here the terminal box of the democase 948
there are Two different analog voltage pots 949
Potentiometers. 950
And some binary switches to test the CPU 951
so... next page 952
you will see here additional 953
Section with new cpu 954
it Is a similar way to do that 955
You just select your function 956
If you want the standard digital input or output or measuring input of the signal 957
pin on 3rd for example 958
there here filter time and you'll see the adress you'll use on the program side. 959
So double fan and battery module for simotion D. You'll see here old type of module. 960
There is just only 1 fan works at higher Revolution 10000 RPMs almost. 961
And the battery 3.6 volts for retain data 962
And you see here next 963
Picture of new double fan battery module 964
Actually there are 2 Separate fan 965
and battery module. 966
From that way products are also not compaitable. 967
This is a task of the fan-battery module why do we use that? For CPU cooling 968
buffering SRam and real time clock. 969
Normally there's a super cap in Old type CPUs it's only support buffering 970
for 5 days that's why we will use fan-battery module for new type of CPUs 971
supper cab 972
Responsible 4 days and it is 973
Insufficient 974
That's why I'm for the cooling is a must 975
To use with simotion fan and battery module. 976
after The temperature rises 55° Celsius 977
fan goes and run and operator. So... 978
That's not always rotating 979
If one of the fan fails 980
fan continiues Under full load if both of fans fails 981
We get over temperature to control switch to reset mode 982
System fault led 983
Flashes red and yellow 2hz at the seven-segment-display 984
Here is number 8 you will see later on there's a seven segment display about current state 985
of si Motion device 986
8 means fan-failure. 987
So... 988
Optional components for D series CPUs 989
Profinet Communication board extension it supports real time and IRT. 990
You can check details here 991
Integration of profinet option models 992
Simotion d 993
sinamics s120 simotion p 994
It's not possible to use with simotion control based of course 995
so for drive side there is a module CBE20 996
Will use it with the same purpose profinet communication 997
Meaning of LEDs of communication boards 998
Green and yellow 999
Network transfer agreements network connection active yellow means data transfer active 1000
Another option model for simotion driver based TB30 1001
You'll see here Terminal connections for digital inputs outputs and 2 analog inputs outputs 1002
Possible to operate with plus and minus 10 Volts 1003
So this topic is i think important for the future 1004
For you 1005
We'll see here diagnostic LEDs of Simotion D. 1006
Ready LED is related only 1007
for sinamics side 1008
What's that mean that means 1009
if red flashing 1010
There's a boot error 1011
If the green light is always on there's no fault on the drive side and control unit 1012
if Green led blinks 1013
1 hz that means 1014
control units or one of the drive 1015
it's at commissioning state 1016
Red light always on means there is a drive error or failure on one of the drive object. 1017
So... 1018
Ready LED is related only warning sinamics side 1019
That's important 1020
Next 1021
RUN LED 1022
Run led is a Green led 1023
It's related 1024
About cpu simotion 1025
If it's 1026
Green blinks startup task is running. 1027
If it's always green 1028
Our program is running that means 1029
Stop light is the yellow LED 1030
current mpde 1031
it is stop 1032
Stop U 1033
and PF is a special position for simotion devices 1034
in Old firmware versions when we want to test our axes 1035
in Your control panel rotate left and right or just give a set position and see the actual position 1036
for to test axis it is needed to go in stop U mode 1037
Also for the Path OBject. 1038
but with new versions 1039
it is not necessary to stop U mode because in stop u mode 1040
TO Objects are active and running your user program is not 1041
Active. 1042
So... 1043
This is an advantage of new version of firmware. 1044
System fault is a common Red LED 1045
LED 1046
Used for group error, if there is a 1047
technology error or a programming SF error LED is on 1048
Bus1F, Bus2F is for DP1 and DP2 1049
Bus Segments 1050
PN is profinet 1051
Segments 1052
if there is a Red LED blinks, that means there is a error. 1053
If it's lights off everything is okay. 1054
Opt LED green or RED led for Status of option board. 1055
to see status of option board. 1056
Option board is not inserted LED is off 1057
if you inserted The option board 1058
And LED is green 1059
Everything's fine the board is working. 1060
But if you inserted option mode and you see a red light in OPTION 1061
there's something failure related option board 1062
In addition with new CPUs there's a synchronization and maintenance lights 1063
Indicates the status of Profinet interfaces 1064
If there's a Hardware failure on profinet network 1065
One of the slaves or the simotion itself you'll see here the orange maintenance 1066
We'll see synchronization green LED when we use external synchronous 1067
Operation between two different simotion CPUs in special cases. 1068
So... 1069
That was some detailed information here. 1070
You can check later on after the course after the chapter. 1071
You'll see here on the left picture under the cover you see here the 7 segment display. 1072
There is some reset button here. 1073
There are two rotary switches for service and NC Kernel and PLC. 1074
This is the new type CPU this is the old type CPU 1075
CF Card slot is relocated under the cover. 1076
And there is additional service port 1077
connection with PC and ethernet. 1078
so for the old type of CPUs mode selector switch 1079
Zero normally 1080
factory setting. 1081
That means for operating mode switch run 1082
Mode one or state one. 1083
is a 1084
command 1085
Go to CPU stop U position 1086
Technology packages active 1087
but user program is not processed 1088
you just use little you know 1089
terminal 1090
compatible type screwdriver to rotate switch 1091
clockwise or counterclockwise when you go which state to that means 1092
stop the user Program a hardware router switch 1093
and State 3 means memory reset but it need to a 1094
similar procedure like in Step 7 CPUs 1095
you will go and Step 3 1096
or state 2 just wait one second 1097
You will see at stop that orange led blinks. 1098
After that wait 2-3 secondes and go state 2 with your screwdriver 1099
At the stop lights is already steady Orange always on 1100
After that last time you will select state 3 with memory reset 1101
Then you will see more faster frequency blinking orange stop led. That means memory reset procedure is started. 1102
Mode selector switch 1103
Is related to simotion side. 1104
siMotion NC kernel service selector switch has different functionality for example 1105
0 initial position when your select the position 1 that means 1106
clear and Restore non-volatile data. Means retain data 1107
When you want to initialize variables to factory state you just go 1108
with service selectro switch to state 1. 1109
Another functionality is 1110
If you select 1111
service switch to state B 1112
That means possible to download firmware 1113
All the devices 1114
Another function of the D state D 1115
save non-volatile data 1116
Into a folder located inside the CF card. 1117
This is also the similar with the diagnostic button when you press the diagnostic button during running 1118
It doesn't matter if CPU it's run mode automatic 1119
generates in background diagnostic data files messages 1120
in a folder. 1121
I think it's important for maintainers team located in factories because 1122
Siemens or Solution provider Sometimes needs this data from running system. It's good to know. 1123
Operating mode control options also is possible to go online with simotion scout. 1124
here We have a similar faceplate or window 1125
We can just control operating mode 1126
run to stop or memory reset here. 1127
It's also another way to do that produce simotion use a program that is a system command for change operation 1128
State 1129
But it's only possible to go to simotion to stop because after that 1130
User program it's not processing. 1131
So you cannot change mode to run with Simotion user program 1132
On the other hand 1133
from the HMI device there are ready to use functions to stop CPU or RUN cpu. 1134
On comfort panels also . You see here the carrying out and overall resset on simotion d 1135
with using the mode selector switch. 1136
As I mentioned a couple of minutes ago and the last page 1137
Normally in factory reset is another procedure 1138
Maybe you will meet in the future 1139
Sometimes there is some 1140
Miss operation 1141
Dawn is motion hardware and you need to you can't connect via profinet or profibus. 1142
You need to do factory reset. What you need to do... 1143
To set the 1144
operating mode switch to 1145
State three 1146
memory reset position 1147
Set service NC Kernel switch to State 1 1148
power on 1149
then power on 1150
Factory reset operation starts after everything finished you need to see on. 1151
diagnostic leds Ready led is green blinking 1152
Run led is green or stop light is orange State 1153
after that don't forget to 1154
Take the position rotary switch to initial 00. 1155
It's important if you forget that every Power of an own your program and your return 1156
retain data is resetted to factory setting 1157
Also hardware configuration. Here Procedure. 1158
Mentioned procedure factory setting. Also the 1159
Communication settings on profibus and Profinet ip adresses are 1160
Initialize to factory settings 1161
Yeah, next page is 1162
Related facts about compact flash card you see here 1163
You can just use a memory card reader / writer to Connect 1164
CF card to PC 1165
TO windows 1166
And see and explore the folders and files 1167
but 1168
You don't 1169
Plug or unplug the CF Card under 1170
The device is energized 1171
You just switch off CPU after that you can unplug CF card. 1172
You'll see here some folders and files. There Are some differences between versions for example from version 4.1 1173
Licenses are protected against accidental deletion or formatting 1174
When booting licenses are written into the boot sector. 1175
That means with new CF card 1176
and with new firmware version 4.1 1177
there's a boot sector 1178
Located in CF cards 1179
And our case licenses located in this bootsector 1180
after power on Simotion operating system it's actually LINUX based system 1181
checked 1182
If there's a key-folder keys CF Card there is a copy automatically 1183
copying Existing Keys and licenses to our Keys folder. 1184
If you want to back up 1185
You are just easily copy all the files and paste 1186
In your HDD or there are some image copy 1187
Programs like Acronis you can use the image 1188
Image of the CF Card. 1189
Great... 1190
Statistics... 1191
So it's necessary to format the CF card using card reader 1192
You need to be check if it's the old type of any type CPU because the old CPUs 1193
Use use 512 megabytes FAT file system 1194
Add new CPUs 1195
1 GBs cf cards with 1196
FAT32 file system 1197
You cant use. 1198
When it's your CF card defected when is required to 1199
Write the boot sector there is a option section inside 1200
Simotion Scout 1201
maybe we'll Do it later on 1202
There's a wriet boot sector 1203
Menu, after you'll click 1204
and here there's a new window opening 1205
You're just select related boot sector file 1206
Fits on your device new or old type of cpus 1207
After you set up and install simotion program is automatically copies all necessary 1208
Which files to your 1209
Program files folder 1210
And after that you will select the project target drive 1211
That means 1212
your card reader 1213
D E F letter 1214
Whatever 1215
and We'll press okay button 1216
It takes couple of times 1217
Automatically erase the boot sector and format our 1218
CF Cards. 1219
So...copying firmware to CF Cards. After formatting CF Card we have free and empty CF card. 1220
If you want to use simotion 1221
the CF card is a must so 1222
We need to copy Necessary firmware files 1223
It's always possible to do via web server or so 1224
You can just download 1225
Firmware compressed zip files 1226
30 or 40 MBs is a small package for us 1227
We can download from support website 1228
We just extract files directly 1229
to root folder of the CF cards 1230
Before you do that 1231
if CF card Is not empty 1232
you need to delete all of the files of CF card. 1233
Just conside about the KEYS and licenses 1234
before you do firmware upgrade or downgrade to system 1235
I think it's a good thing to make a copy or backup off the CF card to your 1236
hard-drive. 1237
Saving project data directly to CF Card is possible. Because we have 1238
A lot of space in our CF Cards 1239
We just clicked or CPUright click 1240
In context menu option 1241
select load to file system option. 1242
Then we'll browse for folder, select CF Card with Letter. 1243
I'm just okay 1244
there are some other options if you want to be compressed backup 1245
you can compress zip archive. 1246
Is there some licenses you can just enter the license key 1247
it Is also 1248
Another function. Internal memory structure of simotion D 1249
in CF Card There are some technology packages user data 1250
hardware configurations and IP adresses and so on. 1251
There is a volatile data and retain data on CPU. During power off and power on 1252
you will see here 1253
System automatically loads 1254
Some data from CF cards and 1255
when you just connect 1256
to do something changes 1257
this volatile data 1258
after you execute copy ram 2 rom function 1259
after that it Stores the data on CF card. 1260
Is it different from the other simatic step7 CPUs. 1261
Simotion act Like the other drives or siemens sinamics 1262
If you don't use ram2rom functionality after power off and on 1263
You lost your changes 1264
During 1265
The system 1266
Running so if you want to store 1267
your volatile data on the CF card you need to execute copy ram2rom. 1268
Hope you don't forget. 1269
So this is an example about you do to modify configuration data 1270
I'm backgin up online data. 1271
between memory cards between Ram. 1272
about configuration data and the retentive data. 1273
Actually there's a file PersistentMemory.XML file 1274
it is possible to restore old retantive data here with system function for persisten memory. 1275
And after 1276
Switch on 1277
it is Possible to do a partially an overall reset. 1278
So... 1279
There is a ram disk you'll download some data directly from PG to ram disk in Configuration. 1280
But when you a change config data online during running you need to be carefull about 1281
offline and online operations 1282
It's not clear yet 1283
Right now for you I understand. 1284
maybe after we'll use scout applications and examples. 1285
Maybe you will understand and get it better 1286
Is ended up a little bit complicated right now 1287
so how do we do copy ram 2 rom function ? 1288
There is a Shortcut. 1289
And also inside the axis expert list 1290
Columns with yellow colors when we go online 1291
It's also possible to use 1292
Real change some 1293
axis todo 1294
we'll change some axis data, configuration data 1295
after that if You don't want to lose your data you have to use copy ram2 rom. 1296
So here is the menu looks like 1297
Loading and archiving project in your CF card. 1298
We'll select after we go online target system save archived project on CF Card. Select archive. 1299
It's possible Controlled based cpu with MMC Cards. But memory is Sometimes insufficient because our project 1300
takes maybe 20 megabytes depends on if there's an HMI or not 1301
You know a project. 1302
So let's continue with another platform simotion controller based 1303
In Step7 design 1304
With this case we have three different type of controller based CPUs 1305
one of them is C230 - 2 1306
that's the new one. 1307
240 that's the oldest one. 1308
And the profinet version of C240 1309
We will see here Image of 1310
The CPU it just looks like that classical step7-300 CPUs 1311
And with C230-2/C240 1312
CPUs 1313
Is the similar 1314
We have here 1315
look like just compact CPU. 1316
It's possible to control maximum 16 different axis 1317
Typecally Number of access we connected and control is 1318
limited by 8 Due to cycle times 1319
Also there's an analog connection 1320
4 channels on board actually there's another product 1321
ADI for board 1322
ADI4 is integrated in this CPU 1323
So it's possible to control for channels step motor 1324
The pulse direction drives this type of cpu. 1325
So you'll see here like Signalboard or SignalModule 1326
There are 18 digital inputs and 8 digital outputs and it's like the 1327
measuring inputs and cam outputs. We'll use here profibus DP interface here. 1328
If it's necessary to use profinet Network we have to choose 1329
The other CPU that are three ports switches for C240 PN. 1330
Normally this type of CPU It's not commonly used because it's cost much 1331
Expensive than Simotion Drive based. 1332
Also this is only the CPU! When you Use this CPUs with Sinamics drives 1333
You need to add an additional control units 1334
Sinamics Integrated together with drive based simotions. Disadvantage for Controller based. 1335
On the other hand it depends on your automation project or the machine system 1336
If there are 4 hydraulic axes or 1337
there are Here 4 stepper motors possible to directly connect ADI interface located here. 1338
under this cover. 1339
Typical example of system configuration with Simotion C 1340
You'll see here some HMIs and micromaster drives 1341
and analog drives Simodrive old type frequency drives. 1342
611A/D/U 1343
I've other 1344
Servo drives... 1345
This is a good product when you do some retro-fit project 1346
IT's Possible to connect both new products via profinet 1347
old products with profibus and 1348
Or I don't know it's a 1349
Good solution at this case. 1350
At this page hardware connection schematic of simotion 1351
Controller based. 1352
There are some power supply connection terminals and Bus Networks. 1353
The name of the connectors difference it's 1354
X8 + X9 1355
You'll see mode selector switch it is similar like old Step7 CPUs with batteries. 1356
Memory reset position stop position stop you position... 1357
If you don't know or don't tell formation about the Simotion controller based 1358
outside first time you'll see it looks like Step7 cpu. 1359
Sometimes some maintenance guys conflicts about that. 1360
Only hardcase is simillar. Scout simotion come to program to this device also same as this simotion Drive based. 1361
Like the pc-based 1362
You will see here some diagnostic leds 1363
DC 5 volt 1364
Run mode stop u mode stop... 1365
different than drive based ethernet port X7 communication is under the cover. 1366
Similar centronics connecter, 1367
these 4 ports are 1368
for measuring system 1369
and connecting the 1370
analog drives and pulse step connection. 1371
X1 40 pins front connector for classic. 1372
You'll see in picture. 1373
Similar. 1374
Corrector device for measuring system 1375
Is the standard front connector for the 1376
40 pins from connector is classic 1377
Dora Explorer 1378
D-sub connector 1379
Is the little bit different 1380
Ford ignition system 15-pin d-sub sockets 1381
You can collect and holders for ankle this and 1382
Control for drives 1383
The classical Simatic MMC is not compaitable. 1384
And Simotion has it's own Memory Card. 1385
At least 32MB. 1386
... 1387
The other type of simotion C240 profinet version. 1388
You will see here profinet support. 1389
in this type Actually you don't have option is just like 1390
Similar to X120 or x130 ports of simotion D 1391
With this version you can use profinet communication 1392
but 1393
unfortunately 1394
You lost the advantage of 1395
ADI4 1396
Analog Drive interface board 1397
So... 1398
This is the explanation of terminal connections 40 bit classical 1399
Siemens front connector 1400
digital outputs 1401
Bero sensor inputs 1402
For using 1403
Homing and referencing axis with cam or sensors 1404
And drive and measuring system interface for controller based Simotions 1405
Analog set point control as a possible Axis for stepping motor control Pulse / Direction 1406
I mean 1407
Hydraulics control with Different axis I mean 1408
It's possible to connect 4 different measuring system includes 1409
Like incremental encoder or... 1410
1FT5 old type siemens servo drive encoder or SSI absolute encoder 1411
or analog drive connection or 1412
Simodrive 611 universal encoder interface. 1413
As I told you before it's commonly used for 1414
Old machines all systems or 1415
Associates projects retrofit projects 1416
Explanation of Pins numbers and 1417
Which signals we should use to connect. 1418
4 axis 1419
Encoder connector... 1420
communication interface for simotion C 1421
ethernet connection is possible to connect 1422
Step7 HMI devices PG/PC and with other CPUs and PLCs 1423
It is possible to use TCP IP or UDP connection 1424
profinet interface of pn version of C240 1425
Diagnostics leds you'll see here. 1426
Operating mode selector switch is similar to classical simatic Step7-300-400 cpus 1427
So... Mode selector switch has same function that we described 1428
before simotion D. 1429
Diagnostics LEDs shortly we will talk about 1430
here System fault 1431
There is a programming error or Axis error or profibus error. 1432
This is a LED for group error messages. 1433
See here for DC supply 5V voltage 1434
is ok. Normally we just connect here 24V DC supply voltage. 1435
This is Supply voltage products if you're internally generates 1436
via SMPS 5V DC. 1437
5V DC voltage if there's some internal error. You'll see green led is on. 1438
stop light is orange 1439
Bus1F and Bus2F for 2 different profibus networks. 1440
If there's a communication failure 1441
Or the same error you will see here the red 1442
LED blinks. 1443
So micro memory cards for simotion C 1444
MMC Card code is different than 1445
Classical step 7 MMC cards 1446
It begins with 6AU 1447
1700 1448
32 megabytes 1449
So that means 1450
This format is different than the classical step 7 CPU MMC. 1451
And here is Important information about which MMC you should use 1452
with which Simotion. 1453
Order no here for these simotion types 1454
Capacity 32 MBs 1455
This card can be used also. 1456
In this case use only 1457
64 MBs supposed to be. 1458
This product is new version we are 0 1459
This product is the same older Hardware release version because 1460
there is a zero in MLFB code. 1461
Other MicroMemory Card is used for other CPU. 1462
All the type of control base simotions 1463
Simotion kernel perform an upgrade or downgrades. 1464
Download technology packages 1465
We'll examine later on at next courses. 1466
Program configuration data. 1467
So mmc for other type of CPU C240 1468
order no 1469
Order no is difference 1470
So it's not compatible you can't use this MMC card to for the CPU 1471
32 megabytes. 1472
it is used for 1473
firmware simotion kernel 1474
store technology packages. 1475
And note, the MMC of the C240 cannot be operated 1476
in the C230-2 1477
Vice versa is not possible. 1478
That's why MLFB codes are different. 1479
Important info. 1480
Internal memory Structure of simotion C. 1481
MMC Is the similar procedure when you compare CF cards 1482
Carry overall reset for 1483
For simotion PLC is the same procedure 1484
It's much easier because we have a rotary switch on the CPU we don't have to use an 1485
screwdriver here 1486
restoring factory state of simotion C. 1487
When no online connection is possible that means 1488
Something is defected on MCC MMC or simotion hardware so... 1489
You need to make a factory reset so switch off the power supply 1490
Switch to MRES position memory reset. 1491
Switch on the power supply 1492
And don't release MRES 1493
Position. Then stop light flashes after that you will released operating mode selector switch 1494
It takes couple of minutes to make the factory reset 1495
So... 1496
These are the default settings for communication profibus addresses and IP addresses 1497
Next platform is pc-based designs simotion P350 1498
old Type of simotion pc-based Hardware 1499
That's why you will see here 1500
Is the attribute 1501
The product is operating system with Windows XP 1502
And 2gb ram... 1503
40 GB DVD drive optional 1504
Connections DVI USB Ethernet 1505
and so on... 1506
This product is so much cost higher than when we compare to drive based or controller based. 1507
It is possible to 1508
combine an HMI 1509
HMI with Simotion C or D 1510
At this case it is all in one solution pack. HMI 1511
Touch screen 1512
It's 15 inches i think. 1513
PC actually running pc windows based. 1514
And in Which projects do you need this product I think when you require some PC program 1515
Design 3d cad cam or central Recipient management 1516
SQL data management data based storage 1517
that case I think you really use this product 1518
for other machines 1519
simotion cover 1520
almost every solution. 1521
So... 1522
Is possible to communicate liar 1523
On the PC runtime Protool or flexible or TIA portal 1524
So because we use motion control products 1525
Don't need to be axis so we need a control unit a drive. 1526
It's a must 1527
But in this case 1528
The only have a simotion PC 1529
Is an additional cost at we need to add 1530
simotion sinamics side 1531
drive controller. 1532
Connection schematic of siomtion p350 1533
Is the optional profinet port. 1534
Operating panel versions 1535
Only limited to 15"... 1536
All type product that's why 1537
here... 1538
key Version 1539
Both the same simotion PC based 1540
Some pictures about MCI 1541
Best simotion recipe 1542
new product P320 1543
Looks like a micro box 1544
small box mounted 1545
on electrical cabinets inside electrical cabinet. 1546
so... 1547
new type of intel cpu core 2 1548
Lower frequency 1549
Is possible to operate with Windows embedded system 1550
So its cost is lower. 1551
when we compared to old type P350 1552
But there is no HMI touch panel is possible to connect 1553
there some USBs 1554
and Communication classical com ports rs232 1555
It's just like the end microbox PC 1556
image you'll see connections on/off switch. 1557
Control voltage connection DVI port and so on... 1558
So the same size of front panels possible to connect. 1559
Example system configuration with simotion P320 1560
embedded windows 1561
Running 1562
you can connects directly DVI or VGA cord to HDMI 1563
Possible to connect USB devices like 1564
Printers or barcode readers 1565
via profinet network line with 3 different ports. 1566
Is it possible to connect 1567
Drive systems control unit 1568
simotion 1569
other pcs and cpus. 1570
When you compare this unit to other Best products drive based cpus a cost 1571
A little bit higher that's why 1572
it's also not much commonly used in local markets or in motion automation 1573
Operating mode control 1574
There's a software running in Windows for control the cpu state 1575
You'll see here in 7seg status. 1576
of CPU 1577
There are some buttons and diagnostic place 1578
Diagnose from split screen 1579
Is almost the same leds and same functionality 1580
and it's shown at this picture in the structure of Simotion p 1581
additionaly hdd and cf part acts like a partition. 1582
other situatiob 1583
is similar 1584
so... 1585
each platform protection 1586
against power failure and buffering retain data. 1587
Buffering Is possible when using maintenance-free 1588
Or super cap 1589
Type of 3 / 4 weeks 1590
Everything I realized using an internal Flash 1591
So... 1592
Micro memory card for just technology packages at user programs 1593
For firmware upgrade and downgrade. 1594
That's a different 1595
I think 4 weeks is quite the good 1596
controller based cpus has it's own internal flash. 1597
4 weeks is a quite good time when power is off. 1598
There is a 1599
realtime clock. 1600
It's case 1601
So let's see what will happen on the PC site 1602
RTC Using static ram. ok. 1603
buffering using a lithium ion battery 1604
buffering time 1605
PS plus 3 years so 1606
so... 1607
quite long time. 1608
for drive based 1609
RTC and retain data 1610
Your used 1611
Static ram buffering Super cam. 1612
Buffer time is 5 days 1613
So what will happen after 5 days 1614
when power off you'll lose your retain data and RTC. 3 years... 1615
And after that to use you just replace the 3.6 volt battery 1616
and continiue 1617
to Operation 1618
Retained data for CPU realized using maintenance free non-volatile ram 1619
So how is it different as hardware 1620
there is a comperation here. 1621
Have you received some detailed information 1622
later on 1623
you can just read. 1624
Backing up the retain data on CF card program 1625
we have mentioned before 1626
Some additional information topics 1627
backing up and restoring, variables 1628
backing up diagnostics 1629
powering up and booting 1630
Archive everything on retain diagnostics data 1631
diagnostic data back up via FTP 1632
i clicked to show you next pages. 1633
What do you if you want to know more 1634
You can just read retaining pages of course. 1635
For backing up or restoring with PG and PC 1636
There's option in context menu 1637
When you're right click 1638
to simotion 1639
You need to be online of course 1640
There are some options save variables available to restore variables 1641
which folder Do you want 1642
all the data 1643
Your laptop or PC folders 1644
Another way to backing up retain and Diagnostic in operation at the same time 1645
You just yourself selector switch to set position D 1646
Stop Led and SU Led flashes 2 hz 1647
After you've completed Run Led Blinks as green color 1 Hz 1648
continously 1649
There are some minor changes between firmware versions 1650
you need to read details here 1651
so... How can we backup retain diag data? 1652
Procedure one set the set to switch position d 1653
Switch off switch on simotion 1654
Procedure to wait until completed. 1655
procedure2 generate text file ini diag files 1656
located in CF cards 1657
text folder into root directory 1658
Switch off this motion controller and switch on press reset button 1659
so comments and other way to do that 1660
itdiag web based 1661
Service we can use 1662
This is the old View and colors for firmware 4.1 1663
for instance 1664
with new firmware HMI design is really different. 1665
You just answer IP address of Simotion port. 1666
select diag files. 1667
with new versions you need to be admin you need to have necessary 1668
Authorization to do that 1669
Because 1670
Administration or user management is changed. 1671
after version 1672
4.5. 1673
archiving... 1674
When you connect via FTP server you will see here the folder stock system 1675
Show simotion user folder IOs 1676
Important 1677
Persistent memory memory diagnostic 1678
Is also important 1679
you can check as a practice 1680
Next time 1681
Diagnostic files via FTP 1682
Default username and password is simotion and simotion 1683
it will work for all of old type of cpus 1684
you need to mention new administrator account with new cpus 1685
Have you ever do that in next chapters 1686
You just all the files 1687
Inside the diagnostic folder and passed another folder in your harddrive 1688
via FTP server 1689
Restoring to retain data 1690
Sometimes it's required to go back to retain data 1691
How do we do that? 1692
So that way retain data restored from persistentdata.xml file. if file exists. 1693
Yes. So far so good and see you next chapter.